Construction of grain processing plants

 

 Modern grain processing plants are built for effective sorting and cleaning of grain, leguminous, and industrial crop seeds in farms and agricultural enterprises. Such quickly constructed structures allow for high-quality processing of the crop, increase the market value of grain, and the competitiveness of the company.

 

 LTD "BMP Tornado" carries out the manufacture and construction of grain processing plants from metal structures in Ukraine and the EU. We build buildings in accordance with the current trends in agricultural development. Thanks to our own production of metal structures, delays in production deadlines are impossible.

 

 You can get a quote for a turnkey grain cleaning complex by sending an application via the website or by contacting us by phone from the contacts section.

 

Principle of operation of a grain cleaning complex

 

 The profitability of agribusiness depends on the quality of the products. The harvested grain crop must be cleaned, processed and stored strictly according to technological standards. Cleaned and dried grain is stored for a long time, pests and various microorganisms do not breed in it. To obtain high-quality grain products, it is necessary to equip special grain cleaning complexes.

 

 ZAVs differ in their equipment and speed of grain processing (tons per hour). The type, dimensions and equipment of the grain cleaning complex are selected depending on the scale of the activity and the types of products being processed. The standard unit consists of the main metal structure - a building with stairs and a bunker, a filling pit, separators and other equipment.

 

 ZAV - is a closed-cycle production line, which carries out preliminary, primary and secondary processing of grain, beans, oilseeds. KZZ is a combined grain cleaning complex, which is additionally equipped with a drying unit.

 

How grain cleaning complexes of different types work:

 

 Separates grains, legumes and oilseeds from impurities (unripe, damaged, sprouted grains, weeds, sand, soil, etc.). This is the preliminary stage of cleaning. This process increases the flowability of the grain, improves the movement of products in the grain dryer.

 

 Cleans the grain (primary stage). Grain is separated and sorted in air-screening equipment.

 

The grain is cleaned again (secondary stage). Secondary cleaning units sort the mass by fractions and grades, large and small impurities. As a result, impurities are almost completely separated, resulting in the highest quality grain crop.

 

ZAV prepares grain for further storage, transports cleaned products inside the complex or its boundaries.

 

Stages of ZAV construction

 

 The choice of the complex and additional equipment is determined for each specific order. Our company's engineers will recommend a package with the optimal price-functionality ratio.

 

Construction of a warehouse from metal structures includes the following main stages:

 

 1. Development of technical specifications, design documentation.

 2. Manufacture of complex elements from our company's production.

 3. Construction of the foundation, landfills, pits, shipping and receiving locations, and other complex elements.

 4. Installation and adjustment of cleaning and drying equipment.

 5. Construction of a prefabricated warehouse of the required dimensions.

 6. Laying of engineering networks.

 7. Commissioning and adjustment works, monitoring the efficiency of all systems.

 8. Commissioning of the ZAV.

 

Our advantages

 

 - The optimal price for the construction of the ZAV, which is achieved by optimizing all technological processes of manufacturing and installation.

 - High productivity and efficiency of the complex due to an individual approach to the selection of capacity, ttechnical parameters and equipment of the object.

 - Durability and uninterrupted operation of all systems. For production, raw materials and components that comply with current GOSTs and BNiPs are used, so we provide guarantees for all our designs and equipment.

 

 Our specialists carry out all work "on a turnkey basis", train technical personnel in the effective and economical operation of the installed unit.